Assembly Lines

Mobile, PCB, electronics, appliance and ESD assembly lines

Assembly Lines

Assembly Line Conveyor Manufacturer | ESD & Electronics Lines

Mobile Phone Assembly Conveyor

Mobile Phone Assembly Conveyor

A complete ESD-safe assembly conveyor with working tables on both sides, specifically designed for the high-volume assembly of mobile phones and other small electronic components.

  • ESD belt
  • ESD platform
  • Electrical sockets every 1 m, both sides
  • LAN socket every 2 m, both sides
  • WI board, both sides
  • Tube light, continuous, both sides
  • Air line with quick couplers
  • PLC & VFD control panel (Mitsubishi)
Mobile Phone Assembly Line

Mobile Phone Assembly Line

A long-format production line with continuous ESD workstations, overhead lighting and integrated service ducts, built for high-volume electronics assembly.

  • Aluminium-extrusion line, typically 20 – 37 m long
  • 300 mm ESD green belt (3 mm); overall track width 980 mm
  • 2 HP Bonfiglioli worm-reduction drive with 2 HP VFD (Delta / Mitsubishi)
  • Ø150 mm rubber-bonded rollers
  • 380 mm side platforms and 800 mm centre platform with ESD mat
  • Platform height 850 mm; top structure 2,000 mm
  • One power socket per metre, 18 W LED lighting, GI cable tray for power and LAN
Washing Machine Assembly Line

Washing Machine Assembly Line

Complete washing-machine assembly and packing lines, with powered roller and slat conveyors, curves and transfers linking every station from assembly through testing to dispatch.

  • Powered roller and slat conveyor sections
  • 90° and 180° curves and transfer units
  • Pallet-based assembly with return line
  • Designed to line speed and product size
PCB Transfer Line

PCB Transfer Line

An aluminium-profile transfer line for moving PCBs and sub-assemblies between workstations with accuracy and care.

Mobile Charger Assembly Line

Mobile Charger Assembly Line

A workstation-to-workstation assembly conveyor for the efficient movement of components and products through each stage of charger assembly.

  • Aluminium extrusion 80 × 40 / 40 × 40 mm structure
  • 300 mm ESD green belt (3 mm)
  • 2 HP worm-reduction drive with VFD
  • Platform height 850 mm; 18 W LED lighting
PCB Transfer Conveyor

PCB Transfer Conveyor

A compact edge-belt conveyor that transfers PCBs from machine to machine and provides an intelligent interface between process stations.

ESD Belt Assembly Line

ESD Belt Assembly Line

An assembly conveyor fitted with an ESD belt running between working tables, providing a safe and efficient environment for the assembly of sensitive components.

  • Double 3 mm ESD green belt, 400 mm wide, forward / reverse
  • Working height 820 mm; maximum height 2,000 mm
  • 2 HP helical geared motor (12 rpm) with Mitsubishi VFD
  • Ø200 mm rubber-bonded end drums with screw-type belt tensioners
  • Aluminium extrusion 80 × 40 / 40 × 40 mm, legs every 2.5 m with M12 levellers
  • 375 mm ESD side platforms; separate ducts for power sockets and LAN; ½" air line
Assembly LinePhoto coming soon

TV Assembly Line

A mass-production line for LCD/LED television assembly, fitted with WI boards and electrical and LAN sockets in a continuous integrated duct. Constructed from SS-304 and aluminium extrusion with an ESD platform.

  • SS-304 and aluminium-extrusion structure with ESD platform

Specifications shown are from Wellman supplies; every machine is built to the customer’s requirement. Images marked “Illustrative image” show typical applications.

Buyer Questions

Assembly Lines FAQ

Which assembly lines does Wellman build?

We build mobile phone, mobile charger, PCB transfer, ESD belt, TV and washing machine assembly lines, with workstations, lighting, power, LAN and air lines built into the line.

Are your electronics assembly lines ESD safe?

Yes. Our ESD lines use an ESD belt with a surface resistance of 10⁶ to 10⁹ Ω and an ESD platform, so static-sensitive parts can be assembled safely.

What is included in a mobile phone assembly conveyor?

An ESD belt and platform, electrical sockets every 1 m and LAN sockets every 2 m on both sides, WI boards, continuous tube lights, an air line with quick couplers and a PLC and VFD control panel.

What PCB sizes can your PCB transfer conveyors handle?

PCB width from 50 to 460 mm, adjustable, with a transfer height of 900 ± 20 mm and a SMEMA interface to connect with other machines.

Can an assembly line be built to our product and cycle time?

Yes. Every line is planned around your product, line speed, number of stations and floor space before fabrication starts.

Download our full catalogue

All our conveyors, assembly lines, leak testers, SPMs, lifts and storage systems in one PDF.